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Hey All,
In preparation to extract Lorrie Van Haul's OLD Gemmer Y4D-335 Right Hand Drive Manual Steering Gear Box, it has been determined that in order to get the Unit off of Lorrie's Right Front Frame Rail, that it will be necessary to remove the Sheet Metal between Lorrie's Diamond Deck Plate Fenders, above Lorrie's Diamond Deck Plate Front Bumper. BUT... it has to be taken out in such a manner so as to be able to put it BACK in place AFTER the Steering Conversion is finished.
Some time ago, Lorrie's Radiator had to be extracted, and in order to do it, the Front Bumper had to be removed in order to gain access to the Radiator through the opening afforded by removing Lorrie's Grille. It was at that time that the idea of making the ENTIRE area between the Fenders, and above the Bumper removable was conceived. Then when it became apparent that in order to get the OLD Gemmer Y4D-335 extracted that THAT same section of Lorrie's Front End would have to be removed, the doing of it had two reasons. So we have begun by getting some materials wiith which to do the Caper.
Here is what is planned: Am going to cut the Sheet Metal using an Angle Grinder with a Cutting Wheel. The FIRST cut will be 1/2" to the Right of the Left Diamond Deck Plate Fender. Then will Pop Rivet a 1-1/2" X 1/8" piece of Aluminum Flat Bar over the Cut. The Pop Rivets will attach the Aluminum to the Center Section. Then the SECOND cut will be 1/2" to the Left of the Right Diamond Deck Plate Fender, and it too will have a 1-1/2" X 1/8" piece of Aluminum Flat Bar Pop Riveted to the Center Section. Then will make a THIRD cut across the TOP of the Center Section 1/2" down from where the Plane of the Windshields Sheet Metal begins, and another piece of 1-1/2" X 1/8" Aluminum Flat Bar will be Pop Riveted to the Center Section. This will render the Center Section of Sheet Metal removable, AND replaceable. The Aluminum Flat Bar will keep the now cut Sheet Metal Center Section from falling into the hole left by the cutting of the Sheet Metal.
With that Center Section removed, access to the Gemmer Y4D-335 Steering Gear Box will be facilitated. AND with that Center Section removed, access to the Radiator will be facilitated. Also, with the Radiator removed, access to Lorrie's MIGHTY 225 Slant Six Engine will be facilitated.
Am attaching JPGs of this work area:
Have already acquired the Aluminum Flat Bar. The supply of Pop Rivets are here on the Shelf. The Angle Grinder and Cutting Wheel are on the Bench, and the Electric Drill to make the Holes for the Pop Rivets are with the Angle Grinder. All that is left to do is brave the Heat, Humidity, and Mosquitoes, and this Caper can proceed.
Will keep you all updated if, when and as progress occurs.
Take care everyone.
JC
In preparation to extract Lorrie Van Haul's OLD Gemmer Y4D-335 Right Hand Drive Manual Steering Gear Box, it has been determined that in order to get the Unit off of Lorrie's Right Front Frame Rail, that it will be necessary to remove the Sheet Metal between Lorrie's Diamond Deck Plate Fenders, above Lorrie's Diamond Deck Plate Front Bumper. BUT... it has to be taken out in such a manner so as to be able to put it BACK in place AFTER the Steering Conversion is finished.
Some time ago, Lorrie's Radiator had to be extracted, and in order to do it, the Front Bumper had to be removed in order to gain access to the Radiator through the opening afforded by removing Lorrie's Grille. It was at that time that the idea of making the ENTIRE area between the Fenders, and above the Bumper removable was conceived. Then when it became apparent that in order to get the OLD Gemmer Y4D-335 extracted that THAT same section of Lorrie's Front End would have to be removed, the doing of it had two reasons. So we have begun by getting some materials wiith which to do the Caper.
Here is what is planned: Am going to cut the Sheet Metal using an Angle Grinder with a Cutting Wheel. The FIRST cut will be 1/2" to the Right of the Left Diamond Deck Plate Fender. Then will Pop Rivet a 1-1/2" X 1/8" piece of Aluminum Flat Bar over the Cut. The Pop Rivets will attach the Aluminum to the Center Section. Then the SECOND cut will be 1/2" to the Left of the Right Diamond Deck Plate Fender, and it too will have a 1-1/2" X 1/8" piece of Aluminum Flat Bar Pop Riveted to the Center Section. Then will make a THIRD cut across the TOP of the Center Section 1/2" down from where the Plane of the Windshields Sheet Metal begins, and another piece of 1-1/2" X 1/8" Aluminum Flat Bar will be Pop Riveted to the Center Section. This will render the Center Section of Sheet Metal removable, AND replaceable. The Aluminum Flat Bar will keep the now cut Sheet Metal Center Section from falling into the hole left by the cutting of the Sheet Metal.
With that Center Section removed, access to the Gemmer Y4D-335 Steering Gear Box will be facilitated. AND with that Center Section removed, access to the Radiator will be facilitated. Also, with the Radiator removed, access to Lorrie's MIGHTY 225 Slant Six Engine will be facilitated.
Am attaching JPGs of this work area:
Have already acquired the Aluminum Flat Bar. The supply of Pop Rivets are here on the Shelf. The Angle Grinder and Cutting Wheel are on the Bench, and the Electric Drill to make the Holes for the Pop Rivets are with the Angle Grinder. All that is left to do is brave the Heat, Humidity, and Mosquitoes, and this Caper can proceed.
Will keep you all updated if, when and as progress occurs.
Take care everyone.
JC
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